Service Bulletin

When You Need a Service Upgrade

Signs your panel is overloaded, 100A vs 200A, and the permitting process

Your electrical service is the single point of failure for everything electrical in your building. When it's undersized, nothing works right — and worse, it creates fire hazards most people don't recognize until it's too late. Here's how to know when it's time to upgrade.

Warning Signs You Can't Ignore

• Breakers trip frequently

• Lights dim when appliances start

• Burning smell from outlets

• Discolored outlet covers

• Buzzing from the panel

• Extension cords as permanent wiring

• Two-prong outlets still in use

• Panel is warm to the touch

1 100A vs 200A — The Modern Reality

A 100A service was fine in 1985 when homes had gas heat, gas water heaters, and maybe window AC units. Today's homes have central AC (30-50A), electric dryers (30A), electric ranges (40-50A), and increasingly, EV chargers (40-60A). Add it up and a modern home easily exceeds 100A demand.

200A is the standard for any home built or significantly remodeled after 2000. If you're planning to add AC, a pool, an EV charger, or a workshop, and you still have 100A, you need an upgrade before you add a single new circuit.

2 The Permitting Process

1. Load Calculation

We document every circuit, every appliance, and calculate your actual demand per NEC Article 220.

2. Utility Coordination

We notify PG&E of the service change. They verify transformer capacity and schedule the meter pull.

3. Permit Application

We pull the electrical permit with your city/county, including plans, load calc, and panel schedule.

4. Installation Day

New panel, new meter base, new grounding system. Utility disconnects in the morning, reconnects when we're done.

5. Inspection

City inspector verifies code compliance. We coordinate the inspection and handle any corrections.

Dangerous Panels — Replace Immediately

Federal Pacific (FPE): Breakers fail to trip 30-40% of the time. Known fire hazard. Insurance companies deny coverage.

Zinsco/Sylvania: Breakers melt to the bus bar. Can't be removed without destroying the panel. Fire risk.

Pushmatic: No AFCI/GFCI breakers available. Cannot be brought to modern code.

Our Recommendation

If your panel is more than 25 years old, or you're adding significant electrical loads, you need an evaluation.

Schedule a Service Evaluation →